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Optimizing Machine Performance and Reducing Operational Costs

In the industrial machinery sector, ensuring optimal machine performance is essential for maintaining competitive advantage. The Datalogger system enables continuous monitoring and predictive maintenance.
Monitoring

Capturing real-time machine performance data to detect anomalies

In the medical field, the ICG Datalogger integrates with medical devices to ensure continuous data monitoring, regulatory compliance, and quality assurance. Real-time data collection allows healthcare providers to optimize device performance and ensure patient safety.
Use case
Real-time monitoring of medical devices to track critical patient data, ensuring adherence to healthcare standards (e.g., ISO certifications) while providing predictive maintenance to prevent device failures.
Failure prevention

Predicting potential machinery failures using AI algorithms, minimizing downtime

The pharmaceutical industry demands precise and compliant manufacturing processes. The ICG Datalogger monitors production environments, helping pharmaceutical companies maintain strict quality standards.
Use case
Monitoring environmental factors (e.g., temperature, humidity) during drug production to ensure adherence to Good Manufacturing Practices (GMP) and compliance with regulatory bodies such as the FDA.
Improving efficiency

Integrating the data logger with production systems to improve operational efficiency and reduce costs

In industrial machine environments, ensuring the optimal performance of equipment is essential. The ICG Datalogger provides real-time data insights, enabling predictive maintenance and reducing operational costs.
Use case
Monitoring machine performance (e.g., vibration, temperature) to detect anomalies early, preventing breakdowns and ensuring continuous productivity.

Use cases

Target position: 12Current acceleration: 100
Linear Axis Monitoring and Optimization

Our software captures real-time data from linear axes, providing precise calculations of speed, positioning, and acceleration. This data can be used to optimize process parameters, identify hardware issues, and improve overall performance. Cloud integration allows for easy comparison across multiple machines, identifying outliers and potential process improvements.

Point angular max speed: 1.93Angular speed: 3.00
Rotating Axis Monitoring and Optimization

Similar to linear axes, our software tracks key performance metrics for rotating axes. The data can be analyzed locally or sent to cloud-based systems, providing valuable insights for optimizing machine performance and ensuring accurate execution of movements.

Average milling RPM: 18000Milling consumption: 1.46 MWh
Milling and Turn Milling Processes

During milling operations, our software captures data on speed and power consumption, allowing for fine-tuning of machine settings to enhance efficiency. The detailed data collection helps operators reconstruct processes and identify areas for improvement, optimizing both performance and cost-efficiency.

Competitve advantages

The system provides a long-term solution for data-driven machine maintenance, helping companies avoid costly breakdowns.
By analyzing trends in machine usage, companies can optimize resource allocation and extend the lifespan of equipment.