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ICGData – The future of industry: precise data logging, AI and intelligent cloud integration for maximum efficiency

ICGData by ICG Engineering is the answer for businesses aiming to streamline data acquisition, integrate AI-driven insights, and enhance operational performance. Our software is fully configurable and adaptable to meet the unique demands of industries relying on precise and real-time data logging.

Closing the Digital Gap with Data Logging

Unrestricted Data Access and Integration
Key features: Compatibility with PLC systems, running on Windows, seamless data integration.
Future-Proof Investment for Industry 4.0
Focus on Industry 4.0 readiness and active intervention capabilities.
Optimization of Production Processes
Configurability for specific data points, statistical analysis for process improvement.
Seamless Cloud & Intranet Integration
Highlights real-time data access, secure storage, predictive maintenance possibilities.

Starting point for AI-powered decision-making and data analysis

Our software can process this data within the software and then forward it to your target system. You can choose whether you want to receive the raw data or the processed data. The target system can be a cloud, a database or a file server.
Pharma

Ensuring Precision and Compliance in Drug Manufacturing

The pharmaceutical industry demands precise and compliant manufacturing processes. The ICG Datalogger monitors production environments, helping pharmaceutical companies maintain strict quality standards.
Use case
Monitoring environmental factors (e.g., temperature, humidity) during drug production to ensure adherence to Good Manufacturing Practices (GMP) and compliance with regulatory bodies such as the FDA.
Medicine

Enhancing Medical Device Performance and Compliance

In the medical field, the ICG Datalogger integrates with medical devices to ensure continuous data monitoring, regulatory compliance, and quality assurance. Real-time data collection allows healthcare providers to optimize device performance and ensure patient safety.
Use case
Real-time monitoring of medical devices to track critical patient data, ensuring adherence to healthcare standards (e.g., ISO certifications) while providing predictive maintenance to prevent device failures.
Industrial Machines

Optimizing Machine Performance for Greater Efficiency

In industrial machine environments, ensuring the optimal performance of equipment is essential. The ICG Datalogger provides real-time data insights, enabling predictive maintenance and reducing operational costs.
Use case
Monitoring machine performance (e.g., vibration, temperature) to detect anomalies early, preventing breakdowns and ensuring continuous productivity.

Use cases

Target position: 12Current acceleration: 100
Linear Axis Monitoring and Optimization

Our software captures real-time data from linear axes, providing precise calculations of speed, positioning, and acceleration. This data can be used to optimize process parameters, identify hardware issues, and improve overall performance. Cloud integration allows for easy comparison across multiple machines, identifying outliers and potential process improvements.

Point angular max speed: 1.93Angular speed: 3.00
Rotating Axis Monitoring and Optimization

Similar to linear axes, our software tracks key performance metrics for rotating axes. The data can be analyzed locally or sent to cloud-based systems, providing valuable insights for optimizing machine performance and ensuring accurate execution of movements.

Average milling RPM: 18000Milling consumption: 1.46 MWh
Milling and Turn Milling Processes

During milling operations, our software captures data on speed and power consumption, allowing for fine-tuning of machine settings to enhance efficiency. The detailed data collection helps operators reconstruct processes and identify areas for improvement, optimizing both performance and cost-efficiency.

Robust and Flexible Architecture

Operating System
Windows 10/11 (Windows 7 or older not supported)
Installation
On-premises (IPC directly in the machine) or On-Edge (on a connected PC)
PLC Interfaces Supported
OPC UA, Beckhoff ADS, Modbus TCP (others available on request)
Supported PLC Systems
Siemens S7-400, S7-1200, S7-1500, Beckhoff TwinCAT 2.11, TwinCAT 3 (others available on request)
Scripting
Python and C# support for complex processing, aggregation, and analysis
Datenexport
Raw or processed data export to file systems, MSSQL, SQLite, Azure Cloud, Amazon AWS (others available on request)

About the project

Introduction

Our configurable data logger is the key to closing the digital gap in production, testing and development and ensuring long-term competitiveness.

Focus

AI-supported methods for quality assurance, validation and product development.

Funding

The development of the data logger was made possible thanks to the support of the Ministry of Baden-Württemberg in cooperation with ICG Engineering.